Cyclothermic wire mesh belt ovens

Wire mesh conveyor belt

Innovation in Food Engineering

One solution, multiple recipes

The Termopan by Insertec CC wire mesh belt oven combines the efficiency of heat recirculation with the robustness of continuous baking.

Its cyclothermic system offers zoned thermal control, adjusting temperature, steam and draught to the product’s requirements and production rate.

Its modular cyclothermic system lets you adapt the thermal profile to each recipe, maintaining efficiency, productivity and quality that remains consistent.

Designed for demanding processes requiring uniform baking, thermal stability and energy optimisation.

Operational advantages

  • Zoned control to accommodate different products without changing the line.
  • Programmable baking profiles: ideal for yeast-raised pastries or sandwich loaves.
  • Constant thermal stability, even with variable loads.
  • Digital monitoring, with batch traceability and predictive alarms.

Design and customisation

  • Scalable modular construction, adaptable to the plant’s layout and capacity.
  • Independent baking modules, customisable in length and thermal configuration.
  • Stainless steel finishes, with easy maintenance and lasting durability.
  • Front or side access to each zone for cleaning and maintenance without prolonged shutdowns.
  • Optional thermal inspection windows and internal LED lighting for in-line visual monitoring.
  • Adaptable control panels: from a local touchscreen to SCADA or cloud integration for remote control.

Integration and automation

  • Synchronisation with direct loading systems from the proofer or moulder.
  • Compatible with continuous cooling lines and packaging systems.
  • Centralised control panel with recipe and maintenance management.

Can it be integrated into a fully automated line?

The Termopan by Insertec CC fits seamlessly between the final proofer and the cooling and/or depanning system.

Adaptable to production lines with changing recipes and precise baking requirements

  • Sandwich loaves and individual portions
  • Bread rolls, hot dog rolls and burger buns
  • Laminated and yeast-raised doughs
  • Free-form bakery products
  • Mixed products in medium-sized formats

Thermal system and heat transfer

  • Cyclothermic system with zoned hot gas circulation.
  • Control of draught, ventilation and heat input in each section.
  • Indirect baking: no contact with combustion gases.

Conveying system

  • Stainless steel wire mesh belt or modular mesh designed for thermal applications.
  • Speed adjustable for each section.
  • Belt width from 1000 to 3000 mm.

Thermal configuration

  • Maximum temperature: 320 °C
  • Number of thermal zones: up to 10, individually adjustable.
  • Steam injection in each zone (optional), with integrated humidity control.

Energy efficiency and materials

  • High-density insulation
  • Optional heat recovery to preheat incoming fresh air
  • Industrial stainless steel construction, with maintenance access through doors and inspection hatches